Structural Optimization

I spent several years at Boeing in the 787 Optimization Center as an analyst and the group's lead engineer. The Center was tasked with removing weight from the airplane using Altair’s OptiStruct FEA Optimization software, among others.

The work done was all proprietary, so I created the simple video below to explain the process. FEA-based structural optimization is capable of optimizing over 1000's of different load cases acting on very-complex parts with many competing requirements...the types of parts that might join an airplane's fuselage to its wheels, for instance ;)

These methods were shown to be 4 times more cost-effective than traditional methods at reducing weight.